Maintenance procedure · Written to ASD-STE100 Issue 9 · Formatted to ANSI Z535

Sharpen a chainsaw chain with a round file and depth gauge

File the cutter teeth and adjust depth gauges to restore safe cutting action
ApplicabilityAny chainsaw with a removable chain and round-file sharpening system. Does not apply to electric or cartridge sharpeners.
Task time54 min to 1 hr 33 min editorial estimate
PersonnelOne
Revisionv1 · 2026-08-03
BEFORE YOU BEGIN

Before you begin. This procedure is general reference information, not professional advice. Equipment varies by manufacturer, model, and year. Always follow the documentation supplied with your equipment — where it differs from this page, follow the manufacturer. Verify that you have the tools, the working conditions, and the ability to do this task safely. If anything is unclear, if the equipment is damaged, or if the task exceeds your experience, stop and use a qualified professional. You are responsible for your own safety and for the outcome. This site accepts no liability for any loss, damage, or injury arising from the use of this information.

Specifications marked unverified could not be traced to a manufacturer source. Do not rely on them — obtain the value from your equipment documentation.

Summary

A dull chainsaw chain makes the saw work harder, produces fine dust instead of chips, and increases the risk of kickback. Sharpen the cutters and adjust the depth gauges (rakers) yourself using the correct round file and a depth gauge tool. Stop filing when the chain reaches its wear markers.

Necessary equipment

ItemNote
Round file (chainsaw sharpening)Match the file diameter to your chain pitch. Consult your chain documentation or manual.
Flat fileFor adjustment of depth gauges and rakers after cutter work.
Depth gauge toolMeasures the depth gauge height and marks the correct limit.
File handleHolds the round file safely. Permits secure grip during the work.
Filing guide or file holderMaintains correct angle and file protrusion. Optional but recommended.
Bench vise or filing viceSecures the chain so it does not move during the work.
Caliper or rulerChecks cutter height and compares depth gauge position.
Marking penOptional. Marks the starting point and tracks progress around the chain.

Specifications

Round file diameter for one-quarter inch pitch chain
Unverified — do not rely on this value
Use the round file diameter specified on your chain documentation.

No tier-1 source was found for this value. Take it from the documentation supplied with your equipment.

Round file diameter for point-three-two-five inch pitch chain
Unverified — do not rely on this value
Use the round file diameter specified on your chain documentation.

No tier-1 source was found for this value. Take it from the documentation supplied with your equipment.

Round file diameter for three-eighths inch pitch chain
Unverified — do not rely on this value
Use the round file diameter specified on your chain documentation.

No tier-1 source was found for this value. Take it from the documentation supplied with your equipment.

Round file diameter for point-four-zero-four inch pitch chain
Unverified — do not rely on this value
Use the round file diameter specified on your chain documentation.

No tier-1 source was found for this value. Take it from the documentation supplied with your equipment.

File protrusion above cutter tooth top plate
Unverified — do not rely on this value
Position the file so that approximately one-fifth of the file diameter protrudes above the cutter tooth.

No tier-1 source was found for this value. Take it from the documentation supplied with your equipment.

Cutter tooth filing angle (top plate)
Unverified — do not rely on this value
CONSULT YOUR CHAIN MANUFACTURER DOCUMENTATION FOR THE CORRECT TOP PLATE ANGLE. Top plate angle varies by chain type.

No tier-1 source was found for this value. Take it from the documentation supplied with your equipment.

Depth gauge (raker) height standard setting
Unverified — do not rely on this value
Approximately 0.025 inch for most professional chains. Consult your chain documentation.

No tier-1 source was found for this value. Take it from the documentation supplied with your equipment.

Depth gauge height for softwood cutting
Unverified — do not rely on this value
Approximately 0.020 inch. Consult your chain documentation.

No tier-1 source was found for this value. Take it from the documentation supplied with your equipment.

Depth gauge height for hardwood cutting
Unverified — do not rely on this value
Approximately 0.030 inch. Consult your chain documentation.

No tier-1 source was found for this value. Take it from the documentation supplied with your equipment.

Cutter tooth height uniformity requirement
Unverified — do not rely on this value
MEASURE EACH CUTTER HEIGHT. All cutters must be the same height. File the taller cutters to match the shortest one.

No tier-1 source was found for this value. Take it from the documentation supplied with your equipment.

Chain wear marker limit
Unverified — do not rely on this value
CONSULT YOUR CHAIN MANUFACTURER DOCUMENTATION. Engraved wear markers on cutter teeth show when the chain must be retired.

No tier-1 source was found for this value. Take it from the documentation supplied with your equipment.

Prepare the chain and workspace

Estimated 4 min to 7 min

WARNING

DISCONNECT THE SPARK PLUG LEAD.
Do not start the engine. A running engine or unexpected starting can injure your hands and face.

  1. Position the chainsaw so the chain points toward you.
    • You can place the saw on a flat workbench.
    • Alternatively, clamp the saw in a bench vise.
    1mReport a problem with step 1, Prepare the chain and workspace
  2. Inspect the chain for damage: cracks, broken teeth, or bent drive links. Do not file a damaged chain.
    1mReport a problem with step 2, Prepare the chain and workspace
  3. Pull the chain upward at the midpoint of the bar.
    • The chain must pull free of the bar but not lift more than one-quarter inch.
    • If the chain tension is incorrect, adjust it before you file the cutters.
    2mReport a problem with step 3, Prepare the chain and workspace

Select the correct file size

Estimated 3 min

  1. Identify your chain pitch and gauge from the chain or manual. Common pitches are one-quarter inch, point-three-two-five inch, three-eighths inch, and point-four-zero-four inch.
    1mReport a problem with step 1, Select the correct file size
  2. Match your file diameter to the chain pitch. Consult your chainsaw manual or the chain manufacturer documentation for the correct file size.
    2mReport a problem with step 2, Select the correct file size

File the cutter teeth

Estimated 22 min to 43 min

WARNING

A ROUND FILE IS SHARP AND CAN CUT YOUR FINGERS.
Wear cut-resistant gloves and hold the file firmly in the handle. Keep your other hand clear of the file.

CAUTION

Uneven cutter heights cause the chain to pull to one side and cut a curved kerf.
This increases the risk of kickback and loss of control.

  1. Insert the round file into the file handle and position it at the correct angle inside the first cutter tooth.
    2mReport a problem with step 1, File the cutter teeth
  2. Push the file forward across the cutter tooth with firm, even strokes. Lift the file off on the backstroke. Make the same number of strokes on each cutter tooth around the chain.
    10mReport a problem with step 2, File the cutter teeth
  3. Measure the file protrusion above the cutter tooth top.
    • The file must protrude about one-fifth of its diameter above the tooth (usually about one-quarter inch).
    • If the protrusion changes as you file, adjust the file handle height.
    5mReport a problem with step 3, File the cutter teeth
  4. Measure each cutter height with the caliper.
    • All cutters on the right side of the chain must be the same height.
    • All cutters on the left side of the chain must be the same height.
    • If one cutter is shorter than the others on the same side, file the longer cutters to match it.
    5mReport a problem with step 4, File the cutter teeth

Adjust the depth gauges

Estimated 9 min to 14 min

WARNING

IF YOU FILE THE DEPTH GAUGE TOO LOW, THE CUTTER TOOTH WILL BITE DEEPER INTO WOOD.
The chain will grab suddenly, jerk the saw upward, and cause kickback. File the depth gauge only to the height marked on the depth gauge tool.

  1. Place the depth gauge tool on each depth gauge (raker). The tool sits on the top of the raker and shows if it is too high.
    3mReport a problem with step 1, Adjust the depth gauges
  2. File the depth gauge using the flat file.
    • File only if the depth gauge is higher than the depth gauge tool surface.
    • File in one direction only, across the top of the depth gauge.
    • Stop when the depth gauge is level with the top of the depth gauge tool.
    5mReport a problem with step 2, Adjust the depth gauges
  3. File every third or fifth depth gauge, depending on normal wear. If sharpening heavily worn teeth, check all depth gauges.
    1mReport a problem with step 3, Adjust the depth gauges

Inspect the sharpened chain

Estimated 6 min to 8 min

  1. Examine each cutter tooth for wear markers.
    • The manufacturer places wear marker lines on the tooth.
    • If you cannot see the marker line, look for its outline on the tooth metal.
    • Retire the chain if you cannot find any wear markers on the teeth.
    3mReport a problem with step 1, Inspect the sharpened chain
  2. Compare the cutter heights on each side of the chain.
    • All cutters on the right side must be the same height.
    • All cutters on the left side must be the same height.
    • Uneven heights cause the chain to pull to one side and cut a curved kerf.
    3mReport a problem with step 2, Inspect the sharpened chain

Install the chain

Estimated 10 min to 18 min

  1. Install the chain onto the sprocket.
    • Position the chain so it sits fully on the sprocket teeth.
    • Adjust the bar tension so the chain lifts one-quarter inch from the bar at the midpoint.
    • The chain must move freely but not sag away from the bar.
    3mReport a problem with step 1, Install the chain
  2. Reconnect the spark plug lead.
    • Start the chainsaw.
    • Let the engine run until it reaches operating temperature.
    • Cut slowly into a log.
    • The saw must bite into the wood easily, not hard.
    2mReport a problem with step 2, Install the chain
  3. Stop if the chain pulls to one side or makes dust instead of chips.
    • If the chain pulls to one side, the cutter heights are not even.
    • Return to the cutter-height section and file again.
    • Repeat until all cutters cut evenly.
    5mReport a problem with step 3, Install the chain

Terminology

This page uses one term for each item and holds it throughout, as ASD-STE100 requires. Equipment sellers and other guides use the names below for the same parts.

Depth gauge
Also called: no common alternatives
Top plate
Also called: no common alternatives
Chain pitch
Also called: no common alternatives
Chain gauge
Also called: no common alternatives
Wear marker
Also called: no common alternatives
Kickback
Also called: no common alternatives

When to use a professional

Do not sharpen a cracked chain or one with broken teeth. Do not sharpen past the wear markers. Take the chainsaw to an authorized dealer if you cannot identify the correct file size and angle.

Common questions

How often should I sharpen my chainsaw chain?

Sharpen the chain whenever you notice that it produces fine dust instead of chips, cuts slowly, or requires you to push harder to make the saw bite into the wood. A well-maintained chain may need sharpening every few hours of use, depending on the wood type and the presence of dirt or sand.

What is the difference between filing angles for different chain types?

Filing angle affects how aggressively the cutter bites into the wood. Softer woods tolerate higher angles (more aggressive); hardwoods and frozen wood require lower angles for better durability. Your chain manufacturer specifies the correct angle for your chain in the manual or on the packaging.

Can I use the same file size for all chains?

No. The file diameter must match your chain pitch. Using the wrong file size will produce uneven sharpening and an unsafe chain. Always verify your chain pitch before selecting a file.

What happens if I file the depth gauge too low?

A depth gauge filed too low allows the cutter to bite deeper than intended. The chain will grab suddenly and jerk the saw, causing dangerous kickback. Always file only until the depth gauge is flush with the top of the depth gauge tool.

When do I retire a chain and buy a new one?

Retire the chain when the wear markers on the cutter teeth have been worn away. Wear markers are engraved lines that show the limit of safe filing. Once they are gone, further filing removes material from the cutter structure, making the tooth weak and prone to breaking. Never file past the wear markers.

Sources

Every specification on this page is traced to one of these sources. Tier 1 is a manufacturer document, a published standard, or a government safety authority. See Standards for the full tiering rule.

  1. Tier 1How to Sharpen a ChainsawSTIHL USA · accessed 2026-08-03 · re-verification due 2027-01-30
  2. Tier 1Filing the ChainHusqvarna · accessed 2026-08-03 · re-verification due 2027-01-30
  3. Tier 1Sharpening Chainsaw ChainOregon Products · accessed 2026-08-03 · re-verification due 2027-01-30
  4. Tier 1Chain Saw SafetyCDC - Centers for Disease Control and Prevention · accessed 2026-08-03 · re-verification due 2027-01-30
  5. Tier 1When to Replace Your Chainsaw Chain, Sprocket or Guide BarSTIHL Blog · accessed 2026-08-03 · re-verification due 2027-01-30
  6. Tier 2Chainsaw Files Size Chart: Guide for 3/8 Files & MoreSawinery · accessed 2026-08-03 · re-verification due 2027-01-30
  7. Tier 2Chainsaw Chain Sharpening Angle ChartChainsaw Nerds · accessed 2026-08-03 · re-verification due 2027-01-30

Revision history

Current version 1 · updated 2026-08-03 · next review due 2027-08-03

  1. v1 · 2026-08-03First publication.

Corrections to this page are listed in the public corrections log. Reports that are credible and not yet verified are listed in the public errata register, and an open one renders above the step it concerns.

Comments and corrections

Found an error? A correction with a manufacturer source is applied and logged publicly. You can also write to corrections@fixchecklist.com.

Every step above carries its own report control, which tags the report with that step so a correction reaches the right place. For anything about the procedure as a whole — the order of the sections, a step that is missing, something that did not match your equipment — use this: report something about this whole procedure.

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